Cable derating in Australian cable sizing
How derating changes a cable current-carrying capacity check without copying controlled Australian cable tables.
What Cable Derating Means
Cable derating is the adjustment or review of a cable's current-carrying capacity because the actual installation is not a simple base case. Grouping, ambient temperature, enclosure, installation method, thermal insulation, buried routes and product limits can all change the usable capacity.
Derating is best treated as a source-value discipline. The relationship can be explained publicly, but the actual base capacity and factors must come from the project, product data, reviewed standards source material or engineering review.
The Factor Chain
The common worksheet relationship is straightforward:
combined derating factor = temperature factor x grouping factor x installation factor.
derated capacity A = base capacity A x combined derating factor.
utilisation percent = design current A / derated capacity A x 100.
The calculation is only as good as the entered source values. A base capacity copied from the wrong cable family or installation method can make the arithmetic look precise while the result is wrong.
| Input | What it means | Why it matters |
|---|---|---|
| Base capacity | Current-carrying capacity before the entered factors are applied. | It must match the cable, installation basis and source document. |
| Temperature factor | Adjustment for ambient or operating temperature basis. | Heat can reduce usable capacity. |
| Grouping factor | Adjustment for nearby loaded circuits or grouped runs. | Grouped cables can run hotter. |
| Installation factor | Adjustment for enclosure, conduit, tray, buried route or other method. | Heat dissipation depends on how the cable is installed. |
| Design current | Load current being compared with the derated capacity. | The final margin is measured against this current. |
Worked Derating Example
A worksheet starts with a 160 A source capacity. The user enters a temperature factor of 0.91, grouping factor of 0.82 and installation factor of 0.95.
0.91 x 0.82 x 0.95 = 0.709.
160 A x 0.709 = 113.4 A derated capacity.
If the design current is 118 A, utilisation is about 104%, so the candidate needs review. That does not automatically choose a larger cable; it tells the reviewer which capacity source, factor chain or installation assumption needs attention.
| Field | Example value | Reading |
|---|---|---|
| Cable run | Workshop submain, three-phase, 400 V basis. | The derating applies to a specific route. |
| Source capacity | 160 A. | Entered from project/product/standards source material, not inferred from size label. |
| Combined factor | 0.709. | Temperature, grouping and installation factors have all been applied. |
| Derated capacity | 113.4 A. | Compare design current with this value. |
| Design current | 118 A. | This candidate needs review before it can be carried forward. |
Installation Conditions To Keep Visible
Derating is an installation-condition question. A cable route in open air, in conduit, in a ceiling space, buried, grouped with other circuits or close to heat sources can need different source data. A metric size label does not carry all of that information.
Use Australian metric cable labels, but keep the cable family, conductor material, insulation, installation method, grouping and source basis beside the amp value. If any part of that chain is unknown, the result should stay as a draft review.
Separate It From Voltage Drop
Derating checks current-carrying capacity. Voltage drop checks the voltage lost along the route. They often use the same cable candidate, but one cannot stand in for the other.
A short route can fail derated capacity. A long route can pass derated capacity and fail voltage drop. Keep both margins visible before carrying a cable candidate into protection, fault withstand or installation review.
Next checks
- Use the cable derating worksheet when base capacity and factor values are available from a source you can name.
- Use the cable-size calculator when the derated capacity needs to be compared with design current and voltage-drop data.
- Use the voltage-drop calculator separately when route length, voltage basis and conductor data need their own review.
Boundaries
- This page does not provide derating factors or current-carrying capacity tables.
- It does not reproduce AS/NZS 3008 values or replace product data.
- Installation conditions, manufacturer requirements, project documents, current standards context and competent review remain controlling inputs.